Before you start building your new barn from the ground up, start with the ground and below. There are three parts to the underside – the foundation, the footings, and the flooring. Foundation and footings are what hold your barn up,
Your flooring is what you and your horse will be standing and walking on. The easiest and least expensive option is leaving everything dirt. However, stalled horses can start pawing and eventually make quite a substantial hole. In addition, if you have a high water table, prolonged rain or melting snow can cause your stall and aisleways to become a muddy mess.
A better option is installing several inches of gravel, sometimes called screenings or 5/8 minus. You want small, irregularly shaped gravel – the roundness of pea gravel can cause it to shift too much and large stones can bruise a horse’s hoof. Once the gravel is installed, compact it down. You can rent a compacting machine, but if you just have a few stalls, you can also just spray the gravel with water, and then use a hand compactor to pound. Repeat a couple of times, letting it settle a few hours between compacting.
The addition of stall mats (like those by Classic Equine) can help keep horses from pawing dirt floors and can add additional cushioning with gravel or concrete floors. Classic Equine Equipment also offers Tru-Step® Pavers for a safe, comfortable, and nonslip surface in horse stalls, aisleways, and wash racks.